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Are you against
all machinery, Bapuji?
How can I be when
I know that even this body is a most delicate piece of machinery?
The spinning-wheel itself is a machine; a little tooth-pick is a
machine. What I object to, is the craze for machinery, not machinery
as such. The craze is for what they call labour-saving machinery.
Men go on" saving labour" till thousands are without work
and thrown on the open streets to die of starvation. I want to save
time and labour, not for a fraction of mankind, but for all. I want
the concentration of wealth, not in the hands of a few, but in the
hands of all. Today machinery merely helps a few to ride on the
backs of millions. The impetus behind it all is not the philanthropy
to save labour, but greed. It is against this constitution of things
that I am fighting with all my might.
Then Bapuji, you are fighting not against machinery
as such, but against its abuses which are so much in evidence today?
I would unhesitatingly say" yes"; but
I would add that scientific truths and discoveries should first
of all cease to be the mere instruments of greed. Then labourers
will not be over-worked and machinery instead of becoming a hindrance
will be a help. I am aiming, not at eradication of all machinery,
but limitations.
- Gandhiji in discussion with G.Ramachandran, October 21 and 22,
1924 |
The Khadi and Village Industries Units in villages
were started as part of the freedom struggle to revive village industries
and also against the foreign goods being dumped in India, under the leadership
and encouragement of Gandhiji. All over India, this was an effort to make
the village self-sufficient, to provide them with the wherewithal to make
their own basic needs for a comfortable life. (Read
more on Khadi and its role in the Indian freedom movement). The units
manufacture and process a variety of food, clothing and other requirements
for the village markets. Today, Khadi and Village Industries and their
industrial products area an household name and spread all over India.
(Khadi & Village
Industries Commission).
Gandhigram is one of the pioneers in developing village industrial units
in villages. These units at Gandhigram are managed under the Gandhigram
Khadi & Village Industries Public Charitable Trust. It has over the
years created village industries, set-up many industries, has facilitated
research and development on specific village products, and continuously
trained village enterpreneurs for setting up village units. It has inspired
many similar initiatives across Tamilnadu and today plays an important
role in the State (Tamilnadu
Khadi and Village Industries Board).
The current turnover of the Khadi units in Gandhigram is Rs. 3 crores.
The units employ in all 110 people including administration, artisan and
labour, etc. Currently around 26 - 30 products from the 100-odd products
listed under KVIC, are produced and sold from Gandhigram. The V.Padmanabhan
Anna Research Centre, set-up in 1995 is an unique research unit that on
an on-going basis monitors the different village industries products,
their processes, customer feedback and makes enhancements and value additions
for the products.
Details of Production and Sale of Khadi & Village Industry Products
for the year 2003 - 04
| S.No |
Item |
Production |
Sales (in lakhs of
Rs.) |
| 1 |
Cotton Khadi
|
36.03 |
58.39 |
| 2 |
Polyvastra
Khadi |
7.03 |
17.59 |
| 3 |
Muslin Khadi |
27.01 |
39.71 |
| 4 |
Soap |
36.38 |
45.07 |
| 5 |
Footwear |
3.28 |
3.96 |
| 6 |
PCPI |
8.21 |
2.87 |
| 7 |
Furniture
Items |
18.56 |
19.80 |
| 8 |
Honey Processing |
10.28 |
10.88 |
| 9 |
Oil |
3.13 |
3.29 |
| 10 |
Siddha &
Ayurvedic medicines |
42.50 |
60.75 |
| 11 |
Plastic Containers |
8.12 |
8.28 |
| 12 |
Fibre Articles |
1.41 |
0.85 |
| 13 |
Agarbathi |
7.50 |
8.19 |
| 14 |
Camphor &
Candle |
0.40 |
0.48 |
Gandhigram Khadi Public Charitable Trust was awarded the best Rural
Industries Unit Award for the year 2002 - 2003 and the award presented
by the then Prime Minister at Vigyan Bhavan, New Delhi on 14-3-2003.
2006
New products that are available now are as follows:
1. Honey Date Jam - A general tonic for health
2. Hand pound rice, with AGMARK certification
3. Organic Gingelly oil AGMARK certified. Now also available in pouch
packaging
4. Pickles - Lemon, mango, Garlic, Mango ginger and ginger
5. Siddha and Ayurvedic medicines for diabetics and rheumatism
6. Kumkumadhi Lehyam - Cosmetic cream that removes face pimples, blemishes
and patches
7. Bath soaps and shampoos, ISI certified
Gandhigram has trained and developed a band of sales representatives
called "Gandhigram Sales Representatives (GSRs)". They are
educated unemployed boys and girls from rural areas or members of SHGs.
They take the products of Gandhigram / SHGs to the village doorsteps.
The Gandhigram products reach the markets in Dindigul, Madurai, Virudhunagar,
Thirunelveli, Theni and Karur. There are nine directly managed sales
outlets in Palani, Dindigul, two in Madurai, Thirunelveli, Ambasamudram,
Kodai Road, Kasipalayam and T. Subbalapuram.
Contact Person: Sri. Shankar Narayanan, Deputy Secretary
Products promotion in-charge: Sri. Devraj
These khadi village units operate under the Gandhigram Trust umbrella
and also promoted by Gandhigram and operated in the nearby villages.
Some of these are housed within the Gandhigram campus and a few away
from the campus. The following are some of the most on-campus prominent
units.
Soap Making Unit
The Gandhigram makes the following soaps:
Neem Sandal Soap, Neem Toilet Soap and Gandhigram Herbal Toilet Soap.
These soaps are extremely popular.
Neem oil is the main raw material used for Gandhigram toilet soaps.
This ensures that the toilet soap inherits all the benefits of the neem
oil including antiseptic and treatment for infection. The soaps are
prepared as per the BIS standards IS 2883-1983.
These soaps are prepared from base of vegetable oils like neem, palm,
coconut and rice bran oils and free from animal fat.
Gandhigram have
received ISI certification for its Neem, Neem Sandal and Escent
Soap. Shri R.Venkataraman, former President of India, released these
ISI marked soaps in a function in Madurai. A new aloe vera soap
has also been introeuced in the market recently. This soap uses aloe
vera gel as a moisturizing agent.
Honey Processing Unit
This unit employs 4 people. Raw honey from Marthandam near Kerala is
cleaned and filtered and tested before being packed into 1 kg, ½
kg, 200gms and 100gms bottles. Agmark testing is done for each batch
at Dindigul. The annual honey processing for the year 2003 - 04 was
four tonnes and the turnover of Rs. 8 lakhs.
Bhavana inji, Bhavana jeeragam, nelli and inji marappa are also processed
and made here and they generate additional revenue to the tune of Rs.
1 lakh per year.
This unit also manufactures 5 types of pickles which generates revenue
of about Rs. 1 lakh per year.
Papad Making Unit
Started in 1993, this unit produces papad which is sold across the country
under the brand name of Lijjat
Papad and works on the principles evolved by the famous Lijjat Papad
initiative. So far this unit has provided training for over 250 women
in papad making and currently about 50-60 women belonging to self-help
groups are employed by this unit in producing papads. The 'sisters'
who make the papad each process about 6-8 kilos of dough per day and
make papads out of them. They earn Rs.11/- per kilo and on an average
earn Rs. 60 - 80/- per day. The objective is to ensure that each one
of then can earn a minimum wage of Rs. 2000/- per month. The sisters
elect one President, Vice President, Secretary and Treasurer from amongst
themselves and they decide on all the developments of the unit. The
unit also employs one accountant and 2 office assistants. An AGM is
held every year to select the office bearers.
All the operational details, working hours, holidays are decided by
the women themselves. The mixing of the dough each day is personally
done by the President. Most of the raw materials are procured at the
Lijjat Papad head quarters in Mumbai and only small amount of local
purchase is done. This is to ensure the uniformity of taste and standards
across the country. Weekly samples are sent for quality testing to Mumbai.
The unit employs district level distributor in Trichy and Tuticorin
districts and directly markets the papads in Madurai. The marketing
efforts concentrates on bulk buyers such as restaurants and department
stores.
Contact Person: Mr. Gandhi
Paper Bag making unit
This unit employs about 5 people including one supervisor. The products
produced including Paper bags and Envelopes (official, white). The entire
process is by hand. The printing (screen printing) on the bag is also
done here itself. They have orders from the government and for the internal
use at Gandhigram by the siddha and ayurvedic medicinal unit under the
LSS. Besides this, they also have orders for making bags for marriages.
The unit is yet to evolve to continuous production for Gandhigram sales
outlets and other retail shops.
The cost of bags start from Rs 3/-. They also make envelops which are
priced at Rs. 0.50/- onwards. Promotion plans are on for both envelopes
and paper bags.
Chappal-making unit
This unit employs 4 people. The starting price for the chappals are
from Rs. 110/- onwards. Hand driven mechanical processes are used. The
net sales (last year) was Rs 50,000/- per month. The products are sold
through 12 sales outlets including Gandhigram showrooms.
Contact Person: Nedunchazhiyan
Fibre Products Unit
This unit produces Bags, curtains, mats, coasters, boxes and files using
Jute and Plantain fibre. The raw material are procured in bulk for Jute
from Madurai and for Plantain fibre from Nagercoil.
This unit employs a staff of 5 (full-time) + 3 (working from Home) people.
The unit has a monthly turnover of Rs 10,000/-.
Besides sending to the Sales Outlets, they get specific orders from
the internal units like Lakshmi Seva Sangham, the Hospital, local marriages
and other events.
Contact Person: Shobakumari
Herbal Powders Processing Unit
5 people work in the unit. A Monthly turnover of Rs 60,000 /-
The raw materials are brought from Sirumalai with the herb collection
out-sourced on need basis. The basic infrastructure consists of machinery
to crush, grind and mix raw material to make the herbal powders.
V. Padmanabhan Anna Research Centre
Established in 1995, this team of
3 with the help of labourers constantly monitors the various village
industry products and undertakes further research based on market feedback
and product enhancement possibilities and emergence of newer technologies.
§ One of their research output is a low cost acid slurry
manufacturing process which is managed in a unit at Kasipalayam.
§ The centre has also come up with an unique washing powder
for natural dye fabrics without compromising on their eco-friendly quality,
this product is awaiting production.
§ The centre has also extracted aloe vera juice and has
tried its application for toilet soap and cosmetics; the products are
under trial for commercial release.
Other products being researched are:
Neem oil emulsifier giving natural pesticide, Urea coated neem cake,
Neem shampoo, Ayurvedic fairness cream, Ayurvedic thailam being converted
to cream for easy packaging - pinda thailam, doovadhi thailam under
study and an all natural hand made ayurvedic soap - this 100% natural
product with the processing and raw material and packaging all completely
environment friendly aims to be the first of its kind in India - it
will be the first soap that will go for eco-mark in India.
Oil Extraction Unit
The centre also provides training on neem oil and other non-edible oil
extraction for villagers with CAPART support and funding. This training
along with a stipend is open for local women and artisan.
Currently processing oils edible and non-edible - Neem (5-6tons/yr.),
castor (6 tons / year), mahua and pungai (1 ton / yr). These are used
for the soap making in the soap making units.
Contact Person: Sri. Murugesan
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